Cutting tool (not pictured). Something I have noticed gun guys is that we all have a box of old holsters. Maybe $30 in startup costs, $4 a sheath after that if even, and less than an hour of time . If you were to drill all the holes at once, you run the risk of mis-drilling a hole and messing everything up. 5. Do you sell Tek-Lok belt clips? Second off, thermoforming means you get it hot, it gets flexible and you can bend it to shape. The finished product!!! It's not about the money, it's about getting the most value from the work I do to improving the life of my family.Some preparedness, DIY, building quality things with your hands, guns, gear, and outdoor exploration. Im working off a smaller scrap of kydex here, but odds are, youll be starting with a full sheet, so the first step is to cut what you need. All you need is some curved, beveled kydex tubing and you are ready to go. 1 1/4" Hole saw or drill bit Weather strip Big cardboard box Aluminum foil Caulk Garage Heater Shop Vac Plastic of your choice (ABS, Lexan, Polystyrene.) For the wrap around style of sheath first lay your knife flat on the KYDEX about one inch from the edge and roll the knife over once then add another inch, this will give you the proper width of KYDEX to fully wrap around the blade and should leave you with some extra screw up material. Get your oven plugged in and all your gear laid out and ready. The way to do this is to make the mold half-way through the process of shaping your leather. Medical Bag Updates: Repacking & Maintaining Over the Counter Medications, Go-To Preparedness Bags and Food Selections, Consider the Three Ps Before Packing for Your Next Trip, Hack Saw or Coping Saw, a band saw would be ideal, Vice or other type of clamps that you can tighten down, Two pieces of plywood, 12 x 12 square should be sufficient for most knife sheath projects, KYDEX sheeting, different sizes and thicknesses are available, Rivets get the proper size for the KYDEX you intend to use. Learn more about joining our Community as a Crew Leader. The lid is clamped shut and the vacuum turned on. Now, drill 1 hole, but just one. "Thermowhatsit? Trim the leather 8. To start, you can preheat your oven to between 200-250 degrees. After 10 minutes, check and see if its nice and floppy. For making a sheath by using two pieces of KYDEX the process is pretty much the same as above, you just need to be careful during the molding process because the two pieces will want to shift while you are clamping them together. This was very helpful to do separately, as some people may not have used glue before this process. Take your leather puncher and put holes where you need it. Chemically formulated for low memory artifacts with durability to last longer. I pre-drilled the holes in the ends so the wood did not split. Basic Knife History Im Ahmed, the guy behind Knifepulse.com. You can now use a saw to remove the excess KYDEX and shape the sheath to your liking. I will in a few weeks. With those 5 easy steps, you can make your very own Kydex sheath. One hole is quite a bit larger. After that, it should be floppy. First, cut a small piece of leather about one inch long and about half an inch wide. Since the padding touching the hot kydex has "give", you want as large a surface area of pressure that you can get so that you have as much force against the entire area of the sheath without crushing anything. A little heat on the sheath lips after the sheath is assembled will allow you to open them slightly to make inserting the knife a little easier. You see? Nakiri Vs Santoku Knife: The Battle of the Japanese Knives. As a completely optional step, use a felt wheel or loose cotton wheel with some white compound to give a little polish to the edges. They range from $75 to $150 or so, depending on the model. Now you have the location for 2 holes in the right general place. Often I use a goodwill toaster oven. Usually grips over a larger surface area than a regular viseyou want that to put as even pressure as possible over the length of the sheath. You can get a short length of steel rod, or you can buy extra long ones to make more presses. For those of you that do not know, Kydex is the trade name for a propriety thermoplastic sheet. Start with the half you did the layout on, and make the holes using a 1/4" brad point drill bit. This may seem overly generous, but the materials cheap and while you can always cut some off later, you cant add it. The handle is attached on the top so the you can maneuver it when needed. Here are the parts needed. Whats kydex you ask? Okay.I'm making a new rig for my CCW piece. Built your press, and bought a griddle. Bottom press board. And great sense of humor. This prevents large pieces of kydex from being pressed down and preventing a sharp knife hole through the material. I don't have any foam to sell you today. Work on one eyelet at a time. That is no surprise when you look at the benefits of Kydex. Seriously though, kydex is a great choice if youve never made a sheath before because of how easy it is to work with. if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'knifepulse_com-large-leaderboard-2','ezslot_9',170,'0','0'])};__ez_fad_position('div-gpt-ad-knifepulse_com-large-leaderboard-2-0');To make a Kydex sheath, you will need: With these, you are ready to start making your Kydex sheath. To make a holster the Kydex will be heated to 350 degrees and then the gun mold will be placed on the vacuum table and the Kydex placed over it. Hole-making device. Step 1: Heat the Kydex Until It Has the Consistency of Wet Leather, the Griddle Does a Great Job of Heating the Kydex Evenly. Now you just need to get them in exactly the right place. You will use this wood to brace your kydex sheet against when pressing the release button on your wallet or card. The flaring dies and sheath making foam can be found at knifekits.com, but all other tools (and hardware below) can be found at a hardware store. For a better experience, please enable JavaScript in your browser before proceeding. Methods for Molding Kydex | eHow It should flex easy, under its own weight. This way, its easy to slip your knife in and out of the sheath. Red shows up best on black kydex. They are quite pricey. Our KYDEX press foams are used in every level of holster making, from professional kydex presses all the the way to DIY kydex presses, and even homemade kydex press designs. very cool press i will have to make me one. 3. This is reasonably low compared to average cooking and is intended to make the Kydex easier to handle sooner post-heating. To make a kydex sheath you really only need 7 ingredients: A section of Kydex sheeting Some rivets and rivet punch A Belt fastener (for carrying your knife on a belt) An oven or toaster oven A drill with some bits Hobby saw or Band Saw A foam press for pressure molding the heated/soft kydex around your knife (homemade) Sheath/Holster Making Foam - Thermoform Molding - (Xtreme Form) - (8x12x1.5), Sheath/Holster Making Foam - Thermoform Molding - (Xtreme Form) - (8x12x1), Sheath/Holster Making Foam - Thermoform Molding - (Xtreme Form) - (8x12x.5), Sheath/Holster Making Foam - Thermoform Molding - (Mega Form) - (8x12x1), *CKK Sheath/Holster Molding Press (w/Mega Foam) - Bench Model - (8 x 12), *CKK Sheath/Holster Molding Press (w/Mega Foam) - Bench Model - (8 x 24), *CKK Sheath/Holster Molding Press (w/Xtreme Foam) - Bench Model - (8 x 12), *CKK Sheath/Holster Molding Press (w/Xtreme Foam) - Bench Model - (8 x 24), HolsterMolds - Curved Jig - Large Radius - (w/Xtreme Foam), HolsterMolds - Curved Jig - Medium Radius - (w/Xtreme Foam), KYDEX Taco Press - (6 x 12) - Press Only, KYDEX Taco Press - (6 x 12) - w/Maxx Center Foam, KYDEX Taco Press - (6 x 12) - w/Xtreme Center Foam, Scissortail Custom - Bender Angled Jig (w/Xtreme Foam), Sheath/Holster Making Foam - Thermoform Molding - (Maxx Form) - (12x11.5x1), Sheath/Holster Making Foam - Thermoform Molding - (Maxx Form) - (8x12x1), Sheath/Holster Making Foam - Thermoform Molding - (Mega Form) - (12x11.5x1), Sheath/Holster Making Foam - Thermoform Molding - (Mega Form) - (24x3.75x1), Sheath/Holster Making Foam - Thermoform Molding - (Xtreme Form) - (12x11.5x.5), Sheath/Holster Making Foam - Thermoform Molding - (Xtreme Form) - (12x11.5x1.5), Sheath/Holster Making Foam - Thermoform Molding - (Xtreme Form) - (12x11.5x1), Sheath/Holster Making Foam - Thermoform Molding - (Xtreme Form) - (24x3.75x 1), Vacuum Forming Membrane - Commercial Grade Silicone - (49" Width), Photo Gallery #1

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